Smart choices for grease producers

“Reduced CO2 emissions equal increased profitability.” This is the simple but important message emanating from a new energy consumption study of industrial-scale grease production, revealing a new relationship between environmental and economic targets.

Mehdi Fathi-Najafi

Senior Technical Advisor and Group Specialist, Nynas 

“Our results show for the first time how grease producers can achieve a sustainable, energy-efficient, and profitable manufacturing process by making smart choices with regard to the base oil and technology they use,” says Nynas Naphthenics’ grease specialist and Senior Technical Advisor Mehdi Fathi-Najafi.

Faced with the challenge of reducing the carbon footprint of highly energy-intensive processes, there is little wonder that manufacturers of lubricating grease are looking for guidance. Hence, a ground-breaking investigation into the energy consumed in the making of lithium-based greases, which represent around 75 percent of the global grease production, is attracting industry-wide attention.

“This study could be a milestone in assessing grease production in terms of significantly reduced CO2 emissions, and in doing so, it will help to increase the awareness within our industry of the impact we have on the global environment,” says Mehdi Fathi-Najafi.

Conducted by Nynas in collaboration with the reactor manufacturer Stratco and the grease manufacturer Eldon’s SA, the study is the full-scale continuation of a joint Nynas/ Stratco pilot-scale investigation. That study revealed the potential for energy consumption reductions of around 12 percent per unit weight of produced grease.

“For this industrial-scale study, we made eight batches of 8 tons of lithium-based grease. We used a pressurised (Contactor) reactor and a traditional open kettle vessel for the ‘cooking’ phase of the twostage process, which enabled us to compare the energy consumption impact of these two alternative technologies.”

To assess the impact of different base oils, the team used both paraffinic Group I oils and hydrotreated naphthenic oils as well as a blend of these two API grades. Furthermore, two average viscosity grades (100 and 220 cSt respectively) were used.

In line with the expectations from the pilot-scale study, the full-scale investigation concluded that the energy consumption and associated CO2 emissions can be significantly reduced in what is the most energy-intensive production activity within the lubricants industry.

Towards a more sustainable process

  • “For a more sustainable grease process, switch from paraffinic base oil in open kettle to a paraffinic/ naphthenic blend in a pressurised reactor.” This is one piece of advice in the presentation voted “best paper” at the 2019 ELGI conference in Athens. “Grease Production, CO2 emission…a New Relationship!” shows how a smart choice of base oil and production technology offers environmental as well as economic advantages.
  • Based on the production of eight industrial-scale batches of lithium-based grease, the research team found that CO2 emissions could be significantly reduced.
  • Considering the test batches with the same base oil viscosity, the results emphasise that, for the grease with an oil of ISO VG 220, an overall reduction in CO2 emissions of 32.2 percent can be achieved by switching from paraffinic base oil in an open kettle to a paraffinic/naphthenic base oil blend in a pressurised process. These reductions in the emissions due to lower energy consumption and lower thickener content entail lower production costs. The naphthenic oil used in Batch 5 and Batch 7 (Table 1) was NYNAS T 600.

Further reading

Less can be more

Using naphthenic oil of high viscosity and novel nanoparticles, Nynas’ specialists make leaner high-performance lithium complex grease formulated with fewer components, potentially enabling lower manufacturing costs.

Superb behaviour in aluminium complex grease

To support grease manufacturers eager to diversify and move away from thickeners based on lithium hydroxide, Nynas’ grease specialists studied the behaviour of NYNAS® T 600 in aluminium complex grease and found it to be an excellent choice.

Revealing the role of sulfur

As sulfur holds the key to antioxidant behaviour in base oils, model studies help Nynas researchers realise how to improve the oxidation stability of the company’s lubricant base oils through the addition of sulfur-containing secondary antioxidants.

THERE IS MORE TO US THAN THIS

We are delighted you are interested in our products. If you have any questions about our products and services, get in touch with your local Nynas contact. Besides top quality oils, we offer a wide range of services, including rapid delivery worldwide, training, seminars and much more. All you have to do is ask.

 Sameen Kadli

Sameen Kadli

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Sameen Kadli

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Ovidiu Nan

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Sabine Langmuller

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David Barnett

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Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

Customer Service Coordinator

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Lawrence Teo

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Georgina Ng

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Alistair Meyer

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David Barnett

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

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 Marcela Tocelis

Marcela Tocelis

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David Barnett

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

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Lee Anne Williams

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David Barnett

David Barnett

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Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Marcela Tocelis

Marcela Tocelis

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David Barnett

David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

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Ovidiu Nan

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Sabine Langmuller

Customer Service Coordinator

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Ovidiu Nan

General Manager

Sabine Langmuller

Sabine Langmuller

Customer Service Coordinator

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Customer Service Executive

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Customer Service Coordinator

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Marcela Tocelis

Sales Manager / Acting General Manager

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Lawrence Teo

Area Sales Manager

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Georgina Ng

Customer Service Executive

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Regional Director

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Marcela Tocelis

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David Barnett

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Lee Anne Williams

Customer Service Coordinator

 Marcela Tocelis

Marcela Tocelis

Sales Manager / Acting General Manager

David Barnett

David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

Customer Service Coordinator

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Sales Executive Nordic

Margita Thorén

Customer Service Coordinator

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David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

Lawrence Teo

Lawrence Teo

Area Sales Manager

 Georgina Ng

Georgina Ng

Customer Service Executive

Alistair Meyer

Alistair Meyer

Regional Director

 Henrik Marits

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Sales Executive Nordic

Margita Thorén

Customer Service Coordinator

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Eric Alfosea

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Customer Service Executive

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Sheilo Mienandi

Customer Service Coordinator

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General Manager

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

Customer Service Coordinator

David Barnett

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General Manager

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Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Thorsten Wolff

Thorsten Wolff

General Manager Germany & Austria

Lars Fischer

Lars Fischer

Sales Executive Process Oils

 Elena Campmann

Elena Campmann

Customer Service Specialist – Global Processes and Development Lead

Selina Walther

Selina Walther

Customer Service Coordinator

Michelle Krämer

Michelle Krämer

Customer Service Coordinator

David Barnett

David Barnett

General Manager

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Ovidiu Nan

Ovidiu Nan

General Manager

Sabine Langmuller

Sabine Langmuller

Customer Service Coordinator

 Henrik Marits

Henrik Marits

Sales Manager

Viktor Risendal

Sales Executive Nordic

Margita Thorén

Customer Service Coordinator

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Marcela Tocelis

Sales Manager / Acting General Manager

David Barnett

David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

Customer Service Coordinator

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David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

Customer Service Coordinator

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Marcela Tocelis

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Marcela Tocelis

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Marcela Tocelis

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Lawrence Teo

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Georgina Ng

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Alistair Meyer

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Shoeb Ahmed

Customer Service Coordinator

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Sibala Libish Kumar

Global Customer Service Specialist & Project lead

 Sameen Kadli

Sameen Kadli

Sales Manager

Shoeb Ahmed

Shoeb Ahmed

Customer Service Coordinator

 Sibala Libish Kumar

Sibala Libish Kumar

Global Customer Service Specialist & Project lead

 Ovidiu Nan

Ovidiu Nan

General Manager

Sabine Langmuller

Sabine Langmuller

Customer Service Coordinator

Daniele Frustagli

General Manager

Lawrence Teo

Lawrence Teo

Area Sales Manager

 Georgina Ng

Georgina Ng

Customer Service Executive

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Alistair Meyer

Regional Director

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Sales Manager

Shoeb Ahmed

Shoeb Ahmed

Customer Service Coordinator

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Sibala Libish Kumar

Global Customer Service Specialist & Project lead

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David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Sameen Kadli

Sameen Kadli

Sales Manager

Shoeb Ahmed

Shoeb Ahmed

Customer Service Coordinator

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Sibala Libish Kumar

Global Customer Service Specialist & Project lead

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Lawrence Teo

Area Sales Manager

 Georgina Ng

Georgina Ng

Customer Service Executive

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Regional Director

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Sales Manager

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Sales Executive Nordic

Margita Thorén

Customer Service Coordinator

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Sameen Kadli

Sales Manager

Shoeb Ahmed

Shoeb Ahmed

Customer Service Coordinator

 Sibala Libish Kumar

Sibala Libish Kumar

Global Customer Service Specialist & Project lead

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David Barnett

General Manager

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

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General Manager

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

Customer Service Coordinator

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Eric Alfosea

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Stéphanie Ly

Customer Service Executive

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Sheilo Mienandi

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Henrik Marits

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Margita Thorén

Customer Service Coordinator

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Jaap Schoneveld

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

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David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

Customer Service Coordinator

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Lawrence Teo

Area Sales Manager

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Georgina Ng

Customer Service Executive

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Alistair Meyer

Regional Director

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David Barnett

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

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General Manager

David Barnett

David Barnett

General Manager

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Samantha Moodley

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Lee Anne Williams

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Samantha Moodley

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Lee Anne Williams

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Georgina Ng

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Sales Manager, Bitumen Western Europe

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Lawrence Teo

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Alistair Meyer

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Georgina Ng

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Alistair Meyer

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Marcela Tocelis

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David Barnett

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Samantha Moodley

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Samantha Moodley

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Margita Thorén

Customer Service Coordinator

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Sameen Kadli

Sales Manager

Shoeb Ahmed

Shoeb Ahmed

Customer Service Coordinator

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Sibala Libish Kumar

Global Customer Service Specialist & Project lead

 Sameen Kadli

Sameen Kadli

Sales Manager

Shoeb Ahmed

Shoeb Ahmed

Customer Service Coordinator

 Sibala Libish Kumar

Sibala Libish Kumar

Global Customer Service Specialist & Project lead

 Marcela Tocelis

Marcela Tocelis

Sales Manager / Acting General Manager

Lawrence Teo

Lawrence Teo

Area Sales Manager

 Georgina Ng

Georgina Ng

Customer Service Executive

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Alistair Meyer

Regional Director

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Sales Manager / Acting General Manager

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Shoeb Ahmed

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Global Customer Service Specialist & Project lead

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Sabine Langmuller

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David Barnett

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Sameen Kadli

Sameen Kadli

Sales Manager

Shoeb Ahmed

Shoeb Ahmed

Customer Service Coordinator

 Sibala Libish Kumar

Sibala Libish Kumar

Global Customer Service Specialist & Project lead

David Barnett

David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

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General Manager

David Barnett

David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

Customer Service Coordinator

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Lawrence Teo

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Georgina Ng

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Alistair Meyer

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Customer Service Coordinator

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Ovidiu Nan

General Manager

Sabine Langmuller

Sabine Langmuller

Customer Service Coordinator

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David Barnett

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Samantha Moodley

Customer Service Executive

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Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

General Manager

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Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

Lawrence Teo

Lawrence Teo

Area Sales Manager

 Georgina Ng

Georgina Ng

Customer Service Executive

Alistair Meyer

Alistair Meyer

Regional Director

Lawrence Teo

Lawrence Teo

Area Sales Manager

 Georgina Ng

Georgina Ng

Customer Service Executive

Alistair Meyer

Alistair Meyer

Regional Director

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General Manager / Sales Manager

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Juan Jiménez

Sales Executive

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Jose Luis Maceda

Customer Service Coordinator

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Gloria Villaverde Parrado

Customer Service Executive

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Lawrence Teo

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 Georgina Ng

Georgina Ng

Customer Service Executive

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Alistair Meyer

Regional Director

 Sameen Kadli

Sameen Kadli

Sales Manager

Shoeb Ahmed

Shoeb Ahmed

Customer Service Coordinator

 Sibala Libish Kumar

Sibala Libish Kumar

Global Customer Service Specialist & Project lead

 Marcela Tocelis

Marcela Tocelis

Sales Manager / Acting General Manager

David Barnett

David Barnett

General Manager

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Henrik Marits

Henrik Marits

Sales Manager

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Sales Executive Nordic

Margita Thorén

Customer Service Coordinator

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Eric Alfosea

Sales Manager France

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Stéphanie Ly

Customer Service Executive

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Christine Le Garrec

Customer Service Coordinator

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Sheilo Mienandi

Customer Service Coordinator

 Sameen Kadli

Sameen Kadli

Sales Manager

Shoeb Ahmed

Shoeb Ahmed

Customer Service Coordinator

 Sibala Libish Kumar

Sibala Libish Kumar

Global Customer Service Specialist & Project lead

Lawrence Teo

Lawrence Teo

Area Sales Manager

 Georgina Ng

Georgina Ng

Customer Service Executive

Alistair Meyer

Alistair Meyer

Regional Director

David Barnett

David Barnett

General Manager

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

Lawrence Teo

Lawrence Teo

Area Sales Manager

 Georgina Ng

Georgina Ng

Customer Service Executive

Alistair Meyer

Alistair Meyer

Regional Director

David Barnett

David Barnett

General Manager

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Marcela Tocelis

Marcela Tocelis

Sales Manager / Acting General Manager

Eric Alfosea

Eric Alfosea

Sales Manager France

 Stéphanie Ly

Stéphanie Ly

Customer Service Executive

 Christine Le Garrec

Christine Le Garrec

Customer Service Coordinator

Sheilo Mienandi

Sheilo Mienandi

Customer Service Coordinator

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Emil Cuculayef

Sales Manager

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Banu Kibar

Customer Service Executive

Cagatay Gürol

Cagatay Gürol

Customer Service Coordinator

David Barnett

David Barnett

General Manager

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Sameen Kadli

Sameen Kadli

Sales Manager

Shoeb Ahmed

Shoeb Ahmed

Customer Service Coordinator

 Sibala Libish Kumar

Sibala Libish Kumar

Global Customer Service Specialist & Project lead

 Marcela Tocelis

Marcela Tocelis

Sales Manager / Acting General Manager

 Marcela Tocelis

Marcela Tocelis

Sales Manager / Acting General Manager

 Marcela Tocelis

Marcela Tocelis

Sales Manager / Acting General Manager

Lawrence Teo

Lawrence Teo

Area Sales Manager

 Georgina Ng

Georgina Ng

Customer Service Executive

Alistair Meyer

Alistair Meyer

Regional Director

David Barnett

David Barnett

General Manager

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

General Manager

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator